With the introduction of various national carbon peak, carbon neutral instructions, industrial and energy structure upgrading has become a necessary path for the development of the manufacturing industry, the process of Industry 4.0 to speed up the pace of growth, the production of plant equipment upgrading and transformation can not be delayed.
AUDIOWELL provides customers with intelligent detection sensor solutions based on ultrasonic technology, helping manufacturing industry to realize the upgrade of quality inspection equipment.
Ultrasonic inspection solutions for Smart Factory
Raw Material Standard Volume Inspection
Since the density of the same material is the same, so the stacking height of the material in the container with equal bottom area and volume is the same, the proximity sensors (also called ultrasonic proximity switches) of the ultrasonic detection application program of AUDIOWELL can accurately detect the stacking height of the various materials, and are not affected by the morphology of the material, and have a wider range of detection than photoelectric proximity switches, which are capable of detecting solids only, and can realize standard heights of raw materials of all forms, such as transparent, liquid, and powdered. For transparent, liquid, powder, etc., all kinds of raw materials can realize standard height detection. If non-standard stacking height of raw materials is found, an abnormal warning signal will be issued immediately for quick re-inspection.
Simultaneous detection of finished product size and counting
The ultrasonic proximity sensor applied in the program comes with signal output function, combined with AI algorithms, can synchronize the finished product standard size detection and the number of marking standards. For example, bottled water manufacturers need to monitor the height of each water bottle to meet the standard and the number of standards, in the bottle appearance inspection assembly line assembled with ultrasonic proximity sensors, each bottle passes through the sensor detection area, the sensor through the TOF measurement technology calculates the height of the water bottle, and at the same time the standard height of the standard preset echo, the use of echo detection technology to know whether the bottle meets the standard requirements. If it meets the standard, it sends out a cumulative signal to meet the standard, if not, it sends out an abnormal warning signal to remind the re-inspection.
Application products:ultrasonic proximity sensor
Ultrasonic proximity sensors are independent of light and darkness, stable performance characteristics, to a certain extent, to alleviate the quality of the environment brought about by the lack of light inspection link speed decline in the problem, help to speed up the overall delivery of the factory in the period of tight electricity. Its detection performance is not affected by the nature of the object surface, the surface rough or smooth, clean or dirty, wet or dry and other factors will not affect its detection accuracy.
AUDIOWELL ultrasonic proximity sensors can detect any object within 0.025 ~ 1m, with a wide range of applications, such as level measurement, height measurement, distance measurement, bottle counting, etc.; and have excellent accuracy, flexibility, stability and reliability.
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